China wholesaler Gl-80/0.05-4 Best Quality Vertical Type Oil Free N2o Nitrogen Dioxide Gas Diaphragm Booster Compressor Manufacturer portable air compressor

Product Description

Reciprocating Completely Oil-Free Diaphragm Compressor
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Our company specialize in producing various kinds of compressor products, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Process Principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media 
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GD Model Instruction
GD diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
GD diaphragm compressor for my company independent research and development of large diaphragm compressor, its advantages are: high compression ratio, large displacement, large piston force, stable running, high exhaust pressure, etc, has been widely used and petroleum chemical industry and nuclear power plant, and so on,.Two GD type diaphragm compressor cylinder arrangement for symmetrically arranged in parallel, more suitable for the petrochemical and nuclear power plant such as uninterrupted operation for a long time, because of the cylinder body symmetry, run up against other arrangement of diaphragm compressor is the most stable operation, running, small vibration from the ground clearance is more convenient in maintenance.
Advantages
1.Good sealing performance
Diaphragm compressor is a kind of special structure displacement compressor.The gas does not need lubrication,the sealing performance is good,the compression medium does not contact with any lubricant,and there will be no pollution in the compression process.It is especially suitable for high purity(99.9999%),rate,extremely corrosive,toxic and harmful,inflammable and explosive.Compression,transportation and bottle filling of radioactive gases.Membrane head is sealed with inlaid double O-ring,and its sealing effect is far better than that of open type.
2.Cylinder has good heat dissipation performance
The working cylinder of diaphragm compressor has good heat dissipation performance and is close to isothermal compression.It can adopt higher compression ratio and is suitable for compressing high-pressure gas.
3.Compressor speed is low and service life of vulnerable parts is prolonged.The new type of diaphragm cavity curve improve the volume efficiency of the compressor,optimize the value type,and adopt special heat treatment method for diaphragm,which greatly improves the service life of the compressor.
4.The high efficiency cooler is adopted,which makes the whole machine low in temperature and high in efficiency.The service life of lubricating oil,O-ring and value spring can be prolonged appropriately .Under the condition of meeting the buyer’s technological parameters,the structure is more advanced,reasonable and energy-saving.
5.The diaphragm rupture alarm structure is advanced,reasonable and reliable.The diaphragm installation has no directionality and is easy to replace.
6.The parts and components of the whole equipment are concentrated on a skid-mounted chassis,which is convenient for transportation,installation and management.

Reference Operating Parameter:

Model GD-120/4-80 Remarks
Volume Flow Nm3/h 120 No-Standard
Working pressure Suction pressure: 0.4MPa No-Standard
  Exhaust pressure: 8.0MPa No-Standard
Cooling Method    Water-Cooled  No-Standard
Intake temperature °C 0~30  
Inlet pressure MPa 0.3~0.4  
Discharge temperature °C ≤45ºC  
Noise dB(A) ≤80  
Power/Frequence V/Hz 380/50 No-Standard
Motor Power Kw 22KW~200KW No-Standard
Crankshaft speed r/min 420  
Overall dimension L/mm 3000  
  W/mm 1600  
  H/mm 1400  

Reference Specification

1 GD-120/4-80 3.0 120 0.4 8.0 3000x1600x1400   30
2 GD-130/0.98-11 3.0 130 0.098 1.1 3000x1800x1600 4.0 30
3 GD-150/2-20 3.0 150 0.2 2.0 3000x1800x1600 4.0 37
4 GD-100/0.1-5 4.0 100 0.01 0.5 2800X1500X1500 3.0 18.5
5 GD-100/5.5-200 5.0 100 0.55 20 3200X2000X1600 4.5 45
6 GD-80/0.12-4 5.0 80 0.012 0.4 2800x1600x 1500 3.8 15
7 GD-60/0.3-6 4.0 60 0.03 0.6 2800x1600x1500 4.0 15
8 GD-70/0.1-8 3.8 70 0.01 0.8 3000 x 1600×1250 5.0 18.5
9 GD-40/0.02-160 5.0 40 0.02 16 2800x1460x1530 3.0 22
10 GD-100/0.5-6 2.0 100 0.05 0.6 3000x2000x1560 6.0 18.5
11 GD-36/1-150 4.0 36 0.1 15 3000x1500x1500 4.0 45
12 GD-35/0.7-300 4.0 35 0.07 30 3000x1600x1500 4.0 22
13 GD-500/15-35 4.5 500 1.5 3.5 3000x2000x1700 4.0 45
14 GD-150/15-210 4.5 150 1.5 21 3200x1700x1600 4.0 45
15 GD-120/8-220 4.5 120 0.8 22 3200x1700x1600 3.8 45
16 GD-100/9 4.5 100 0.0 0.9 3200x1700x1800 4.5 22
17 GD-100/1.5-150 4.5 100 0.15 15 3200x1700x1800 4.5 45
18 GD-40/30 4.5 40 0.0 3.0 3200x1700x1800 4.0 18.5

 

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Warranty: 18 Months
Principle: Reciprocating Compressor
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Lubrication Style: Oil-free
Customization:
Available

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air compressor

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

Can Gas Air Compressors Be Used in Remote Locations?

Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:

1. Independence from Electrical Grid:

Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.

2. Mobility and Portability:

Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.

3. Fuel Versatility:

Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.

4. On-Site Power Generation:

In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.

5. Off-Grid Operations:

Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.

6. Emergency Preparedness:

Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.

7. Adaptability to Challenging Environments:

Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.

Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.

China wholesaler Gl-80/0.05-4 Best Quality Vertical Type Oil Free N2o Nitrogen Dioxide Gas Diaphragm Booster Compressor Manufacturer   portable air compressorChina wholesaler Gl-80/0.05-4 Best Quality Vertical Type Oil Free N2o Nitrogen Dioxide Gas Diaphragm Booster Compressor Manufacturer   portable air compressor
editor by CX 2024-04-27

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